Has anyone had success in patching a crack in a 100 gallon Rubbermaid trough? I have tried Epoxy, Plumbers Putty etc and nothing is working . Any suggestions would be appreciated. Thank you
I have used aquarium sealant, it is intended for gluing glass panels togetherâŠit is nontoxic âŠcommonly available at hardware or big box home improvement stores
, and the two tubes of Marine JB Weld to make the repair.
Directions:
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Dry out the tank thoroughly. Sit the tank on its side with the cracked section on the top and easily reached from both inside and outside the tank.
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On either side of the crack, about 1/2 away from the crack itself, drill a few holes about 1" from each other, from one end of the crack to the other end. Do this on both sides, staggering the holes so they arenât directly across from each other.
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Take your wire, cut it about 4x the length of the crack, and starting at the top first holes outside the tank thread one end of the wire through one hole, and the other end of the wire through the other hole. The ends will come through the holes and now be inside the trough. Pull the wire ends up and make sure that both wires are equal length. Now you will proceed to âsewâ each length of wire into an opposing hole across the crack to make a wire âXâ, pulling each âstitchâ tight when that cross is made. You can press the wire down with your fingers if it sits too far above the surface of the tank bottom. Keep in mind that the wire will be going inside and outside the tank per each stitch, so (again) it is best to have the tank sitting on its side to make it easier for you to sew with your wire. Repeat for the next set of opposite holes, working back and forth across the crack in a criss-cross manner, as if you were cross-stitching right across the crack. This will give you not only a stitch on the interior of the tank, but also on the exterior. What you are doing is actually tying the crack together so that it canât open wider with water pressure when the tank is filled. Rubbermaid tanks are fiberglass and thus they have a certain amount of expansion when filled. The rise and fall of water pressure will just make a crack grow if it isnât being held together. This wire stitching is critically important because the Marine weld will ONLY work best when the crack is stabilized. Wire itself wonât stretch. This is what your finished work will look like:
XXXXXXXX
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Mix up your Marine weld, and with a popcicle stick start applying the weld liberally to your stitching and the crack until everything is hidden by the weld material. Do this both inside and outside the trough. Depending upon the length of your crack you may need more than one set of tubes. You want to cover the wire completely so that it wonât move and thus wonât allow the crack to expand. Make sure your drilled holes are also packed with weld and thus watertight.
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Allow the weld a full day to dry, repeat the treatment again if needed, dry again, and then when you are satisfied all holes and crack are covered by the weld you can fill the trough with water.
Please make sure you are not rough with your tank afterwards. Because these tanks are a special fiberglass and things are not able to stick to them unless they are stationary and not being moved about, any banging or crashing may loosen the weld and cause the crack to fracture open. A bit of weld in any spot that may be compromised will close it back up immediately.
I canât claim this method for myself because I did find it out on the internet years and years ago after Iâd wasted huge amounts of time and money trying to repair tanks (and ended up throwing out several). My thanks to whoever it was out there that suggested this and posted it for us to use.
For side cracks:
I use Forshnerâs Hoof Packing (believe it or not) - simply press a small ball (about the size of a giant marble) of the packing into the inside of the crack when the tank is full. (Meaning: youâll be working under the water. You can do this if the tank is dry, too, but the crack wonât be open as much as it will be when under pressure from the water, so I would recommend doing it when the tank is full). Smear the packing fully down the length of the crack, pressing firmly to push the packing into the crack. Once you see the crack is no longer leaking on the outside of the tank, you can stop working the interior, and now smear a good amount of the packing on the exterior of the tank at the crack. Make sure there is a liberal coating of the packing on both interior and exterior - about 1/8 inch. The hoof packing is waterproof, stays soft and workable no matter what temp the water is, and seals the crack beautifully AND completely. It is also NON TOXIC. If you ever notice the crack leaking again, just smear some of your excess packing over the crack again, pushing it into the crack. Surprisingly, this is what the sailors used to do on the wooden sailing ships out at sea to keep the ocean from leaking through the seams in the wood. They used tar which was softened, a jute (a fiber), and then painted/pushed the combo of the two into the seams. For a Rubbermaid, the packing is all you need, and is it completely workable under the water.
I have two 300 gallon tanks with a side crack, both ârepairedâ with the Forshnerâs and both of them are doing great. If I ever see a few drops of water seeping out (usually only when the tank is overflowing and thus at maximum side pressure), I just use a finger to push the packing back into the crack, andâŠdone! Please note - it will NOT work on the bottom cracks. There is too much pressure from the water
I used Tiger Hair Bondo, it is fiberglass that is used to repair vehicles. I used flextape first on both sides (in and out) and let that sit. Then I used the bondo on the outside and let that set. Then applied another coat, let dried, repeat for several layers. I had a HUGE u shaped cracked from someone playing in my 300 gallon tank
I filled the bottom third of a leaky trough with styrofoam peanuts, then a layer of geocloth over that, then filled with good topsoil. Put it on the back patio and planted a ton of herbs. Itâs an awesome herb garden right near the kitchen. The styrofoam keeps it from being impossibly heavy and saves on expensive topsoilâŠ