Do it yourself tall boot zipper repair; not for the faint of heart

The zipper in my schooling boots broke about 1 month ago, so I head off to the shoe repair guy who tells me it will be $60 to fix just one boot and he can’t get to it for 3-4 weeks because he’s so busy. I’m sad, but I need to break in the newer show boots eventually so leave the boot with him.

After a couple of days of killer blisters, I decide I really want my schooling boots back and since I’m now retired and a pretty good seamstress, I’m going to take a crack at doing the zipper replacement myself. How hard can it be? I retrieve the boot from the shoe repair guy.

Well, I’m here to tell you that it’s plenty hard. First I needed to get a sewing machine that can sew through leather. I did some “research” aka Google and found this cool little machine touted on several YouTube channels.

Yes, that’s a hand crank. Long story short, it works like a dream. Actually replacing a zipper is more like a nightmare!

There are issues with the stability of the stand, so Mr. Atlatl helped me put together something more sturdy that we mounted to a Black and Decker Workmate portable workbench.

Trick #1 comes down to having enough clearance to accommodate the length of the boot shaft and reach the bottom of the zipper, we mounted the machine 3 times to finally accomplish this and it’s still a close fit ( I have a long leg). Trick #2 is practice as are tricks #3 through #27.

The bobbin is NOT like a regular sewing machine bobbin (at least not like my machine) so that took some YouTube viewing because Ikea instructions are like Encyclopedia Britannica compared to the instructions that came with this baby!

Finally, I was able to install a working zipper only to discover that I had totally forgotten about these little gems called zipper stops so when I zipped the boot up, the pull came right off. There are a couple of fixes for this, like installing zipper stops (thank you Seattle Fabrics for carrying such things), that I’m happy to share with anyone interested.

Anyway, zipper reinstalled, hand stitched zipper stops and I’m back in business. Some folks at the barn have old boots they’re willing to let me practice on because nobody is going to pay me to do this anytime soon.

Moral of the story; I’m in about $175 just in materials not counting my time so that $60 is looking like more of a bargain. That said, I’m retired and like doing things myself so I’ll probably keep at it and hopefully improve. I’m also hoping to get better at identifying when the zipper needs to be replaced and when other fixes (new pull) may apply.

Has anyone else taken on zipper repair?

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Wow, I’m impressed!

I figure it’s a PITA because the boot repair people locally tend to blanche and start looking for an exit when I walk in with tall boots! Hence, I have a couple pairs gather dust in the closet until I can be bothered to send them out to someone who does zipper replacements more frequently.

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My Ariat half chaps broke a zipper. Since those half chaps are no longer made, All Terrain Brown, I ordered a $25 zipper and fixed it myself, sort of. Took off the old zipper and using my regular machine and a leather needle, sewed in a new one. I wasn’t happy with the sturdiness of the repair, so took it to the harness shop. He sewed over my stitches with harness thread. Charged me $5.

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I have a pair with functional but damaged zippers (chain is chewed up where my spur rests on it). I’ve done some hand sewn leather projects, so I decided to replace the zippers. By hand. I’ve got one done. It was a total PITA. I’ve yet to start on the other one. Maybe this winter I’ll do it when I switch back to my winter riding boots.

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Interesting machine, almost the exact same features as the old Singer 29K machines. The Singers were designed in the 1890s, with upgrades over the years. Common in shoe repair shops for that long arm giving the ability to fix tall boots, put patches on the feet or toes of shoes and boots. I have a 29K, cast iron, recently returned to great working order, treadle powered. It is a much more refined machine, with each part smoothly working in tight tolerances. Making the foot move to allow needle to pass thru with a wrench would break the foot right off!

I have been practicing with it, getting smoother as an operator. Repaired some tack with it, made nice, even stitches. Treadle power is as fast as I want to go! Just very interesting to see this newer rebuild of my machine.

Glad you got your zippers replaced and the tip about zipper stoppers! Not sure I will need to redo my zippers, but now I know more than before!

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Interesting indeed! Here’s a YouTube video I found where they use a Singer machine.

This is another good one, https://www.youtube.com/watch?v=yxVQBbrdsh8

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Lest any be too impressed with my success; I went to ride in the newly repaired boots yesterday and discovered that I had replaced the zipper in the wrong boot! More practice for me!!

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Looks like the videos are using a 29K model, Singer machine for sewing. Totally amazes me how they can sew in any direction!

Sorry to hear the repair was on the wrong boot, but practice makes you better! Ha ha

I have done LOTS of practicing, now I need to get my mending pile gone.

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