Stall Bars in Need of Some TLC

Our barn is relatively new. It was built in 2006 or so. The stall bars are in need of some “freshening up”. Some of the horses like to run their teeth up and down the bars and in places the black “enamel” has been scraped off the bars and some rust has formed.

What is the best way to “freshen” up the bars. I imagine we want to remove the rust but I’m not sure what is the best way to do that without removing any more of the protective enamel than is necessary. Petroleum jelly? Hand sanding? Using an electronic hand tool?

Once the rust is removed, what is the best paint brands/types to use to protect the exposed areas? Should we use a base coat? Should we use multiple top coats? I prefer not to use aerosol paint in the barn if it can be avoided, but will relent if it is the preferred method. Anything you can share would be helpful.

how about installing a crystal chandelier in the aisle way to distract people from noticing the nicked up bars?

Can you match the bar’s color with an off the shelve product?

Other than touching up the of the bars using a brushed on paint such as a Rusto-leum applied with a foam brush a long term solution is not easy or simple

If the stall’s bar panels are removable and if they are all identical I would get one new panel then start replacing one stall at a time, refurbishing the removed panel(s) by having it sand blasted then have a galvanized undercoat then the top coat applied.

My guess is the “enamel” coating is actually a powder-coated paint since the barn was built in 2006.

if the chandelier is a no go how about a really nice Border Collie or Australian Shepherd either could run rings around a visitor making them completely unaware of the nicked bars

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I call them dust collectors. They serve no purpose in my barn other than to keep horses from leaning into the aisle, and I may replace them with a few well placed pieces of wood.

Sand lightly to get off any edges then a matching color in a good exterior spray paint for metal. Getting a perfect match might not happen and also depends on if the grills are shiny or matt. However, if the powder coat was not put on correctly or you live in a very humid climate, you may find it continuing to come off. Powder coat grills look beautiful but they don’t always stay that way, I learned that lesson.

I hand sanded mine and then re-painted using rustoleum. Time consuming but worked just fine.

Well I guess that is one solution. But it is probably more than we would ever want to undertake. Thanks for the thought!

Sanding the bars with Emory cloth will make life easier than using sand paper. Just use some Rust-Oleum to cover it up. You can use a brush it use a spray can. Just be careful of the overspray

Anything that is painted, powder coated etc and will be in direct contact with horses. Will show wear and tear in short order.

At 62 and having been born into horses and the business of. I have seen a lot, learned a lot will continue to learn even more about “all things horse”.

When it comes to “barns” and the “look of”. It is not our house and how we like to keep our house. It is the house of the horse and how they like to “keep” things. Their idea of aesthetics is completely different then their caretakers. Not much different then roommates,lol.

I’ve never had a brand new barn. Let alone one that was only built a few years ago. 2006 is a “few” years compared to the age of all the barns I have in my life, I’ve only had 1 brand -new car. As a horse person the only thing worst than a new car is a “brand-new” used car. I fussed about keeping it clean and nice far longer then all my used cars/truck combined. Learned my lesson.

I love the look after I paint my jump rails, don’t much like the process. And I get annoyed when horses hit/mare them on their first trip around the ring. People leaving them on the ground etc. But anything painted will only look as good as the day you pick it up, buy.

So, if chipped scratched paint is annoying don’t paint anything that a horse can come into contact with. If it is wood either leave it “natural” or stain it. Stained wood that gets scratched, chewed etc by horses be addressed easily by just touching up using the same stain. It may not blend exactly but IMO close enough, We are not working with fine furniture.

To answer you question. What I do, have done. Buy a wire bush wheel that goes on a drill. Clean up the rust, it will also remove the loose paint and “feather” the edges of the paint that still had good contact. Lightly brush. take the “gloss” off the remaining paint for good contact and repaint everything. Spraying is easier and usually give a better finished look. Personal feelings on using “spray” paint is “personal”. But it is not an efficient use of paint. A lot is wasted with over spray. Brushing out of a can goes a lot further.

IMO the 2 most important power tools for a farm owner to buy. 18 volt battery Drill/driver and Impact driver. With the basic accessories. The basic hand tools for this job is a wire brush and steel wool of different “coarseness”. Much easier to work with on rounded surfaces and on metal.

IMO and experience and what I advise when asked. Do not buy painted or powder coated bars. Anything that a horse can play with. Unless you are prepared to paint every X amount of years. The “X” depends on one’s tolerance of things.

If you like, want horses to stick their heads out of their stalls. Use the tops and or full doors that have the “V” drop downs. They can hang their hands outside but they can’t reach far enough to chew on things. If designed properly.

The best cure for people that are, can be anal retentive about things and I was one. Is to own a barn, horse farm. They will be cured in a few months, years. Unless they have the disposable income to employ a full time maintenance person.

The term Anal Retentive derives from Freudian psychoanalysis. If Freud had owned a horse farm I bet he would have prescribed, buy a horse farm to his patients.

Bit of advise to anyone thinking of renting their barn, farm. Don’t rent to someone who shows signs of being anal retentive, lol. They will drive you nuts. The same when it comes to boarders, lol. Though I love boarders who don’t complain and just take it upon themselves to address things that annoy them. In other words pick up the broom and “sweep”.

You will get no argument from me.

That is certainly one way to look at things, but I’m probably not going to leave the “aesthetic” decisions up to Dobbin who likes to poop on the wall.:lol::lol::lol::lol::lol::lol::lol:

I hear ya, lol. Life in a barn, owning a barn is a life long lesson in the meaning of futility. Esp mucking stalls. Darn horses can be turned out all day long, days on end. Have all the time in the world to take care of “business” to their hearts content. But as soon as we put them in a clean stall. They take a dump and a pea within minutes.

They could at least wait until out of my eye site.

Your welcome for taking time to explain how to go about addressing, fixing the issue in the real world of DIY farm ownership.

My days around here are waning. Let people pay for their own “T-shirts”.

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Great thoughts and advice. Thanks!

Gumtree Love your post! I own a new 2005 barn. Yes it has beautiful black powder coated stall bars. They now have varying degrees of brown rust. I hate it. Have tried a couple of times to sand and repaint. Does not last beyond a year or two. My doors seem to get the worst of it. Likely because they have a drop down. I bit the bullet a couple of years back and took them to a local powder coating shop. The shop sand blasted and repowder coated, then delivered and rehung. THEY look beautiful 3 years later! If only I could give them the fronts and dividers…

Noes, just no.
I (we) get such good advice from you and appreciate you being here!

Reading this thread, I am very glad that I decide against the stalls with the pretty powder-coated hunter green paint and went with galvanized everything!

As for repainting pipe, back when I boarded for years at a stable that had a large pipe arena, when it was repainted, the teen son of the owners, whose task it was, used painting gloves. Looked like it worked well on the rounded surfaces, without wasting a bunch of paint in overspray.

There is a design solution as well: paint the bars a rust color. They will still need maintenance but it won’t be obvious or such a glaring eyesore.

I bought used rusty baby blue stall panels for cheap. I removed the bottom wood panels and sprayed the metal with lots of cans of rust-oleum in a coffee color and then restained the wood panels. It was hard work but they look great and I get lots of compliments.