So here’s my layperson understanding.
ASTM allows 4 impacts per helmet. (front, side, side, back)
We replace a helmet because once it is impacted the foam where the impact occurred has done it’s job and has been compromised for the SAFETY OF A HUMAN.
During these tests the focal areas of impact are quite small, relatively, and able to be controlled in the testing environment. That said… because it’s a head form, and not a live brain, the helmet can be focally impacted in multiple spots to ascertain the forces and such at each location.
Also this is where those science, math and physics classes come in. You’re testing reactive pressures and forces and such. The impact on the front with the pendulum doesn’t affect the ability to do the same test on the back. With a human head you cannot (or should not) hit a brain twice. But you can carefully in a controlled way, hit helmets more than once.
Since the helmets are procured (and paid for) by the lab from regular online sellers, it’s accounted for ahead of time and they bought the numbers that they needed to meet all the testing needs. This also accounts for part of why some helmets were not tested yet. Supply chain issues have hampered the helmet market regularly since 2019. Ask any Trauma Void lover like myself, and as such it wasn’t always possible to find and purchase 4 or more of all the models that are needing to be tested. There is more testing coming and for sure there is a mountain of more helmets to test.
40 actually is an impressive number if you consider that this means they had almost 500 helmets to work with. I know when I was at the lab in August it felt like there were helmets EVERYWHERE I went.
Em